Optimization of Motor Cooling Performance Based on Program Integration and Response Surface Model
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(1. School of Mechatronics Engineering, Henan University of Science and Technology,Luoyang 471003, China;2. Suzhou Lego Motors Co., Ltd., Suzhou 215100, China;3. Sany Heavy Machinery Co., Ltd., Kunshan 215300, China)

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    Abstract:

    The model of a 60 kW permanent magnet synchronous motor for electric vehicles was established. The optimal number of flow channels and the range of flow channel parameters were acquired by theoretical analysis. The cooling channel width aand height bwere taken as design variables, and the motor temperature rise and the inlet outlet pressure difference were the objective functions. Through the Isight integrated mesh deformation software Sculptor and CFD calculation software Fluent, the sample points were created by using the Latin hypercube design method, and the data were automatically submitted for simulation calculation. Based on the obtained data, a response surface model was established, and the multi island genetic algorithm was used to optimize the approximate model. After optimization, the motor temperature rise and inlet outlet pressure difference were decreased by 6.01% and 6.81%, respectively. The performance and safe operation of the motor were guaranteed.

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LI Chenggong, YANG Jianxi, WANG Tuanfeng, WANG Shuai, MAO Yazhou. Optimization of Motor Cooling Performance Based on Program Integration and Response Surface Model[J]. Electric Machines & Control Application,2019,46(10):19-24.

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  • Received:June 19,2019
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  • Online: November 28,2019
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