2026, 53(7):676-687.
DOI: 10.12177/emca.2026.185
Abstract:
[Objective] The magnetic circuit of dual-stator axial-flux permanent magnet motors is distributed along both the axial and circumferential directions, requiring three-dimensional finite element method for electromagnetic performance analysis. Although the three-dimensional finite element method offers high computational accuracy, it also presents challenges such as high computational resource demands and long solution times. This paper proposes an equivalent magnetic network method that accurately accounts for nonlinear iterations, enabling fast and precise calculation of the electromagnetic performance of such motors. [Methods] First, considering the three-dimensional magnetic circuit characteristics of this motor, the motor was divided radially into multiple independent slices, with each slice equivalently modeled as a two-dimensional linear motor, thereby a quasi-three-dimensional layered magnetic network model that accounts for iron core saturation was established. Second, to overcome the convergence difficulties and poor robustness of traditional magnetic network models in nonlinear solutions, an iterative strategy with a dynamic relaxation factor based on the Sigmoid function was proposed. This strategy utilized the continuous and smooth characteristics of the Sigmoid function to dynamically adjust the relaxation factor, achieving fast convergence in the initial iteration stages and high-precision stable solutions in the final stages. Finally, taking a dual-stator axial-flux permanent magnet motor as an example, the calculated results were compared and analyzed with three-dimensional finite element results , demonstrating the correctness and feasibility of the proposed method. [Results] The established quasi-three-dimensional layered magnetic network model was able to accurately reflect the magnetic field distribution characteristics of this motor. The calculated results of air-gap flux density, no-load back electromotive force, and electromagnetic torque agreed well with the finite element simulation results, and the errors were within the engineering allowable range. In terms of nonlinear iteration performance, the proposed Sigmoid function dynamic relaxation factor strategy significantly improved the iterative convergence characteristics. Compared with the traditional fixed relaxation factor method, this strategy exhibited stronger robustness, the convergence process was more stable, it maintained stable convergence performance under different saturation levels, and it effectively avoided the iterative divergence problem that might occur in the deep saturation region. [Conclusion] The electromagnetic performance analysis method proposed in this paper, which is based on the quasi-three-dimensional layered magnetic network model and the Sigmoid function dynamic relaxation factor, balances computational accuracy and efficiency. This method possesses good generality and can be extended to the electromagnetic performance analysis of other types of axial-flux motors with complex magnetic circuit structures.